Railway Electrification System

Shah Infra Towers Pvt. Ltd. is a trusted provider for railway electrification solutions, delivering a full range of structures designed for Overhead Equipment (OHE) and Traction Substation (TSS) applications. We manufacture and supply a variety of masts, including RSJ, BFB, B Series, and TTC masts, along with portals, gantries, beams, and substation components. Our offerings also include steel fabrications such as small parts critical to the overall functionality of railway electrification systems.

With a focus on precision engineering and robust design, our structures are built to endure harsh operational conditions while ensuring efficient electrical transmission. Each component undergoes rigorous quality checks, ensuring reliable performance in the field. Backed by our expertise and dedication to quality, Shah Infra Towers supports the seamless implementation of railway electrification projects, enhancing the efficiency and safety of rail networks.

Product Range

Railway Electrification

B SERIES MAST, BFB/RSJ, TTC MAST, PORTAL/SPECIAL, FABRICATED MAST, SPS, TSS

Shah Infra Towers is an RDSO and CORE PART I approved vendor specializing in the fabrication and galvanization of steel structures for railway electrification, including Overhead Equipment (OHE) and Traction Substation (TSS) systems. We offer a wide range of structures such as BFB/RSJ masts, B Series masts, TTC masts, portals, and special fabricated masts, along with Small Parts Steel (SPS) for efficient and reliable performance. With a strong focus on quality and durability, our solutions meet the highest industry standards, ensuring seamless integration and long-lasting performance in railway electrification projects.

Railway Electrification

B SERIES MAST, BFB/RSJ, TTC MAST, PORTAL/SPECIAL, FABRICATED MAST, SPS, TSS

Shah Infra Towers is an RDSO and CORE PART I approved vendor specializing in the fabrication and galvanization of steel structures for railway electrification, including Overhead Equipment (OHE) and Traction Substation (TSS) systems. We offer a wide range of structures such as BFB/RSJ masts, B Series masts, TTC masts, portals, and special fabricated masts, along with Small Parts Steel (SPS) for efficient and reliable performance. With a strong focus on quality and durability, our solutions meet the highest industry standards, ensuring seamless integration and long-lasting performance in railway electrification projects.

Why Make Shah Infra Towers Your Preferred Choice?

In-house design and engineering

to reduce costs and eliminate site rectifications.

Machining through CNC Lines

60% of production is automated, for precision & scalability

Ample Galvanizing Capacity

with a capacity exceeding 60,000 MT annually.

ERP-Driven Operations

For Seamless manufacturing and inventory control

Full Material Traceability

from origin to finish, ensuring quality and compliance

Best-In-Class Packaging

To ensure zero material shortages at sites

Integrated Manufacturing Facility

Our state-of-the-art manufacturing plant is equipped with advanced machinery including hydraulic shearing, punching, stamping, and notching machines, mechanical power presses, hydraulic plate shearing machines, PUG cutting machines, and radial and pillar drilling machines. We also utilize modern materials-handling equipment such as EOT cranes, gantry cranes, tripod chain pulleys, and motorized mobile cranes to ensure efficient production processes.
We conduct prototype assembly of towers before mass production to ensure accuracy and structural integrity. Raw materials are sourced as per the standards, and our fabrication process is continuously monitored and recorded through rigorous quality checks. Our in-house laboratory ensures product consistency by adhering to an approved Quality Assurance Plan (QAP), guaranteeing that every product meets the required specifications.
Our state-of-the-art facility in equipped with a galvanizing bath measuring an impressive 10m Length x 1m Width x 1.6m Depth This extensive setup allows us to achieve a monthly production capacity of 5,000 metric tonnes, with our current output reaching 4,500 metric tonnes per month. This capacity underscores our capability to meet the demands of large-scale projects while maintaining the highest quality standards.

Railway electrification completed projects and gallery

Related Product and services

FAQ

What is a BFB Mast?

The BFB Mast is characterized by equal horizontal and vertical dimensions. This design excels in resisting bending moments, though it is less effective at countering twisting forces. BFB Masts are divided into three classifications, determined by the arrangement of drilling holes intended for mounting purposes.

What is a Fabricated Mast (B-Series)?

The B-Series Fabricated Mast is constructed from welded channels and flat sections, forming a robust design. These masts operate independently, offering mechanical autonomy that contributes to optimal overhead electrification (OHE) performance.

What are Portal Structures?

Portal Structures are utilized to support OHE for multiple lines (ranging from 2 to 8 tracks), particularly in situations where erecting standalone masts is impractical due to space constraints. There are three primary types of portals: N, O, and R types.

What is a TTC (Two Track Structure)?

A TTC serves as a viable solution when neither masts nor portals can be deployed due to limited track spacing. It is commonly implemented in areas such as turnouts, crossovers, and platforms to ensure effective installation.

What is an SPS (Small Part Structure)?

SPS refers to various short components used as connectors between Masts and Portals in electrification systems, facilitating seamless operation throughout the network.

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